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Automatic Double End Grinding Machine Features And Performance
Sino Zhonglun Tech Group Co.,Ltd. is an automatic double end grinding machine manufacturer. These sophisticated machines are designed to meet the demanding requirements of modern manufacturing processes, offering unparalleled control and consistency in grinding operations.
Innovative Wheel Spindle Design
One of the most distinctive features of these machines is the incorporation of two grinding wheel spindles, one on each side, operating without belt drives. This direct-drive system eliminates potential issues associated with belt slippage or wear, ensuring consistent power transmission and reducing maintenance requirements. The absence of belts also contributes to reduced vibration, which is crucial for achieving high-precision grinding results.
Permanent Magnet Synchronous Motors
The use of permanent magnet synchronous motors for the spindles is a significant advancement in grinding technology. These motors offer several advantages:
1. High efficiency and energy savings
2. Precise speed control
3. Excellent torque characteristics
4. Compact size and reduced heat generation
The synchronous nature of these motors ensures that both grinding wheels maintain perfect coordination, which is essential for achieving parallel and flat surfaces on workpieces.
Advanced Feed Table Control
This sophisticated system offers:
- Extremely precise positioning
- Rapid acceleration and deceleration
- Smooth, vibration-free movement
- High repeatability and accuracy
Linear motors provide direct drive without mechanical transmission components, resulting in superior dynamic performance and positioning accuracy. The Heidenhain optical scales offer high-resolution feedback, ensuring that the feed tables move exactly as commanded.
Siemens 828D Control System
At the heart of these machines is the Siemens 828D control system, a state-of-the-art CNC controller that brings a new level of intelligence to grinding operations. Key features include:
- User-friendly interface for easy operation
- Advanced programming capabilities for complex grinding cycles
- Real-time monitoring and adjustment of grinding parameters
- Integration with Industry 4.0 systems for data collection and analysis
- Enhanced safety features to protect operators and equipment
The Siemens 828D system allows for precise control over all aspects of the grinding process, from wheel speeds and feed rates to dressing cycles and quality control parameters.
Enhanced Precision and Efficiency
The combination of these advanced features results in a grinding machine capable of achieving exceptional precision and efficiency:
- Improved parallelism and flatness of ground surfaces
- Tighter tolerances and better surface finishes
- Increased productivity through faster cycle times and reduced setup times
- Consistency across batches, ensuring high-quality output
- Flexibility to handle a wide range of workpiece sizes and materials
